Chema block

Chema Block

Chema Block is an advanced lightweight void-forming solution designed for ribbed slab systems and wide-span concrete structures. Manufactured from expanded polystyrene foam (EPS) and coated with a durable lightweight polymeric concrete layer, Chema Block significantly reduces the overall weight of slabs while enhancing structural efficiency. This system offers major savings in concrete and steel consumption, improves construction speed, and provides exceptional thermal and acoustic benefits. Ideal for bridges, tunnels, ceilings, and high-load interior slabs, Chema Block ensures a stronger, lighter, and more economical structural design.

Category    Solution Systems

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Chema Block is a lightweight EPS void former coated with polymeric concrete, engineered to reduce slab weight, minimize material consumption, and simplify installation for ribbed and wide-span slab systems.

Properties

• Reduces concrete consumption by up to 35%.
• Reduces steel reinforcement weight by up to 30%.
• Cuts total building cost by up to 40%.
• Lightweight and easy to install.
• Strong bonding with concrete slabs.
• Enhances structural efficiency of ribbed slabs and wide spans.

Areas of Use

• Ribbed slab systems as an alternative to hollow blocks.
• Wide-span structural slabs requiring weight reduction.
• Bridge decks, tunnel ceilings, and lightweight elevated slabs.
• Interior slab uplift applications.

Installation Method
• Spans 5–7 m

One-way Chema Blocks placed in continuous rows.
Ribs spacing: 40–60 cm.
Rib width: 10–12 cm.

• Spans 8–12 m

Two-way Chema Blocks placed with ribs in both directions.
Ribs spacing: 60–100 cm.
Rib width: 12–15 cm.

Notes

• Electrical conduits should pass between ribs.
• Rebar must be lifted above blocks using rebar spacers.
• Slab and finishing layers should be water-cured for at least 7 days to enhance concrete strength.

Technical Data

DescriptionUnitValues
Weight / m²Kg25–50
Concrete layer thicknessCm1.5 : 1
Block depthCm10 : 100
Block dimensionsCmAccording to design
EPS densityKg/m³10–35
Fracture stressMPa5
Water absorption% per inch4.2 : 20
Compressive strengthKPA68–185

Safety Precautions

• Chema Block is breakable and should be handled carefully.
• Keep away from sparks, fire, and heat sources.
• Avoid contact with strong oxidizing agents or aromatic solvents.
• Do not stack blocks improperly or under excessive weight.

Storage & Shelf Life

• Store in a dry, shaded, ventilated area.
• Avoid prolonged exposure to sunlight or high temperatures.
• Maintain flat, clean storage surfaces.
• Long shelf life when properly stored.

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